2004 Volvo V40

Certain Volvo 850, S40, V40, V50, V70, XC70 and XC90 equipped with integrated child booster cushions were incorrectly labelled during vehicle assembly.  The label indicates that the booster cushion can be used for children weighing between 15 and 36 kg (33 and 80 lb).  CMVSS 213 states that the minimum weight for use must be 18 kg (40 lb).  Should an underweight child be placed in the booster cushion and the vehicle is involved in a crash, the child may have a greater risk of injury.  Correction: Volvo Canada will send a letter to owners explaining this problem and will supply updated weight limit decal to be applied to each side window.

On certain vehicles, the vacuum valve and hose assembly at the brake booster could develop a vacuum leak due to an incorrect welding process during assembly.  A vacuum leak at the brake booster would affect the performance of the power-assisted brakes.  More brake pedal force may be required to stop the vehicle.  Correction:  Dealers will inspect and, if necessary, replace the vacuum hose assembly.

On certain vehicles, improper welding of the end cover that secures the service nipple to the fuel rail may eventually cause a fuel leak.  A fuel leak in the presence of an ignition source could create the risk of a vehicle fire and possible injury or death.  Correction:  Dealer will install a V-clamp securing device to the fuel rail.

Certain vehicles do not comply with CMVSS 210.2.  The symbol indicating the presence of a lower universal anchorage system, and a reproduction of this symbol were omitted from the owner's manual.  Correction:  The corrected owner's manual page will be mailed to owners.