2009 Toyota Tundra

Issue: 
This recall is for certain block heater kits installed on certain vehicles or sold as accessories at Toyota or Lexus dealerships. 

On certain vehicles, the engine block heater cable may not have enough heat protection and could be damaged by high temperatures. If this happens, the cable could short circuit while plugged in, and cause the wiring to overheat or melt. 

Note: This recall only affects the following block heater/cord part numbers: 

C014003034                         PK5A408J09                         PU14000904 
C014003151                         PK5A408J13                         PU14000905 
C014000885                         PK5A489J11                         PU14000907 
C014000888                         PK5A489J22                         PU14000909 
C014000907                         PK5A410H00                        PU14000911 
C014100904                         PU14000900                         PU14000913 
C014100907                         PU14000901                         PU14003571 
C014100911                         PU14000902                         PK5A489J14 
PK5A408J05                        PU14000903 

Safety Risk: 
Engine block heater wiring that overheats or melts could create the risk of a fire. 

Corrective Actions: 
Toyota recommends that you should stop using the engine block heater immediately. Toyota will notify owners by mail and instruct you to take your vehicle to a dealer to disable the engine block heater. For some vehicles, the corrective actions for this recall are under development. For others, a new engine block heater cannot be installed, and the owner will receive a refund of the purchase price of the engine block heater.

Issue: 
On certain vehicles, a defect in the steering gear assembly could cause it to leak power steering fluid. If this happens, there could be a loss of power steering assist. 
Note: For 2007-2020 models, this recall only affects 41 vehicles that had a replacement steering gear installed in 2021. 

Safety Risk: 
A loss of power steering assist may result in a sudden increase in steering effort, especially at low speeds. This could increase the risk of a crash. 

Corrective Actions: 
Toyota will notify owners by mail and instruct you to take your vehicle to a dealer to inspect, and if necessary, replace power steering gear assembly.

On certain vehicles, inconsistent application of grease during the manufacturing process could cause the driver's side power window master switch to stick or become inoperative due to electrical contact point wear. This could cause debris to accumulate between the contact points, potentially resulting in an electrical short circuit.  If a short circuit occurs, the switch assembly may overheat, produce smoke, melt and/or potentially lead to a fire causing injury and/or property damage. Correction:  Dealers will inspect the driver's power window master switch and apply a specialized grease that inhibits heat build-up, or replace the power window master switch circuit board, as necessary.  Note: This is an expansion of recall 2012-338.

On certain vehicles equipped with an optional tonneau cover where the front-most panel can be opened with the vehicle ignition key, the lock cylinder could bind. If the lock cylinder were to bind in the open position, the panel may not remain closed and the tonneau cover assembly could separate from the vehicle while it is being driven. This could potentially result in property damage and pose a hazard to other road users. Correction: Dealers will affect repairs when service parts become available. In the interim, the panel release mechanism will be disabled or the tonneau cover removed, at the owner's choice.

On certain vehicles, due to improperly applied grease, the driver's side power window master switch could stick or become inoperative. If attempts are made to lubricate the switch, the switch assembly could overheat and melt. A melting switch may produce smoke and potentially lead to a fire causing property damage and/or personal injury. Correction: Dealers will inspect the driver's power window master switch and apply a specialized grease that inhibits heat build-up, or replace the power window master switch circuit board, as necessary.