2003 Hyundai Tiburon

On certain vehicles operated in areas of heavy road salt usage (Ontario, Quebec, New Brunswick, Nova Scotia, Prince Edward Island, and Newfoundland & Labrador), road salt can collect in the outboard portion of the front lower control arm and may result in internal corrosion leading to thinning of the steel in the lower control arms. In severe cases, the corrosion may progress to the point where the lower control arm's upper and lower panels become perforated. A perforated front lower control arm may fracture between its ball joint attachment and the forward and rearward pivot attachments to the chassis. This could result in a loss of vehicle control and a crash causing property damage, personal injury or death. Correction: Dealers will inspect and, if necessary, replace the front lower control arms. Should the control arms not require replacement, drainage holes will be added, as well as treatment with rust-proofing material to arrest the corrosion process.

On certain vehicles, the thickness of the instrument panel pad at the tear lines is 0.74mm, which is thicker than the specified 0.4 =/- 0.05mm. The thicker material at the tear line inhibits the ability of the instrument panel surface to fold upward if the passenger airbag deploys. This may adversely affect the deployment of the passenger airbag. Correction: Dealer will replace the instrument panel.