2004 Volvo S40

On certain vehicles, there is a possibility of overheating issues of batteries in the Garmin nüvi® 760 when certain batteries manufactured within a limited date code range are used in certain Garmin nüvi® 760 models with a specific printed circuit board (PCB) design.  The interaction of these factors can, in some circumstances, increase the possibility of overheating, which may lead to a fire.  Correction: Dealers will direct customers who have an affected unit to the Garmin Web site, which explains how to verify if their units are involved and includes procedures to follow for product exchange.

On certain vehicles, insufficient sealing of the Fuel Pump Electronic Module may lead to water ingress corrosion, possibly causing the unit to fail.  This may result in increased, decreased, or loss of fuel pressure.  Engine stalling would result in lost propulsion which, in conjunction with traffic and road conditions, and the driver's reactions, could increase the risk of a crash.  Correction: Dealers will replace and relocate the Fuel Pump Electronic Module.

Certain Volvo 850, S40, V40, V50, V70, XC70 and XC90 equipped with integrated child booster cushions were incorrectly labelled during vehicle assembly.  The label indicates that the booster cushion can be used for children weighing between 15 and 36 kg (33 and 80 lb).  CMVSS 213 states that the minimum weight for use must be 18 kg (40 lb).  Should an underweight child be placed in the booster cushion and the vehicle is involved in a crash, the child may have a greater risk of injury.  Correction: Volvo Canada will send a letter to owners explaining this problem and will supply updated weight limit decal to be applied to each side window.

On certain vehicles, the vacuum valve and hose assembly at the brake booster could develop a vacuum leak due to an incorrect welding process during assembly.  A vacuum leak at the brake booster would affect the performance of the power-assisted brakes.  More brake pedal force may be required to stop the vehicle.  Correction:  Dealers will inspect and, if necessary, replace the vacuum hose assembly.

On certain vehicles, improper welding of the end cover that secures the service nipple to the fuel rail may eventually cause a fuel leak.  A fuel leak in the presence of an ignition source could create the risk of a vehicle fire and possible injury or death.  Correction:  Dealer will install a V-clamp securing device to the fuel rail.